Realized by Proper Fluid Filtration

Small Company Medium Company Large Company Your Company
Number of Machines: 30 100 500
Target Operation of Each Machine (hours/year) 1500 3000 5000
Machine Availability
(as percentage)
78% 85% 92%
Hourly Cost of Machine Downtime ($/hour) 30 45 60
The Annual Cost of Machine Downtime $297 K $2025 K $12000 K
Typical Breakdown of this Cost
Mechanical or Electrical Failures (65%) $193,050 $1,316,250 $7,800,000
Hydraulic Failures (35%) $103,950 $708,750 $4,200,000
Typical Breakdown of Hydraulic Failures
Hydraulic Failures Due to Contamination (70%) $72,765 $496,125 $2,940,000
Other Hydraulic Failures (30%) $31,185 $212,625 $1,260,000
Savings Resulting From HYDAC Fluid Service
Typically 90% of the downtime caused by contamination can be avoided
Potential Savings ($/year) $65,488 $446,512 $2,646,000
This also Results in Increased Productivity
Total Potential Availability (hours) 45,000 300,000 2,500,000 hrs.
Total Current Availability (hours) 35,100 255,000 2,300,000 hrs.
Contamination Related Downtime (hours) 2,425 11,025 49,000 hrs.
90% Returned with HYDAC Fluid Service 2,182 9,922 44,100 hrs.
Total New Availability (hours) 37,282 264,922 2,344,100 hrs.
Increase Machine Availability to: 83 % 88 % 94 % %